FD-Pharma®

FD-Pharma® Unit Dose Packaging System

MPI’s FD-Pharma® Unit Dose Packaging System with built-in printing and pumping system is an automated, barcoding packaging solution for unit dose oral liquid medication. FD-Pharma® offers precise liquid dosing, in a convenient unit dose cup. The FD-Pharma® has a small footprint and a small price point, with professional results! Adding the FD-Pharma® to your production equipment portfolio would add liquid cup packaging capability able to address clinical trials, small production and validation runs, and full production mode, all in one machine. The FD-Pharma® is a re-engineered version of our Fluidose® system which has been supplying institutional liquid unit dose packaging to hospital pharmacies worldwide for over 20 years.

How it Works

Printing:

  • Integrated label printing system with serialization and standard barcodes.
  • No pre-printed label stock is needed; prints on top of lid before filling.
  • 300 d.p.i. Thermal Transfer printer with full resin ribbon.
  • Includes Pak-Edge® UD Barcode Labeling Software.

Pumping:

  • Two fully programmable linear drive stepper-controlled pumping stations.
  • Uses two 50mL autoclavable stainless-steel syringes for positive displacement.
  • Features 2 intake and 2 output pinch valves designed for 50 Dur silicone tubing (check valves optional).
  • Fully programmable draw rates, dispense rates, and dwell time via touchscreen interface.
  • Customizable syringe, tubing, and valve setup based on product requirements.

Sealing:

  • Single linear drive sealing station with two seal platens.
  • Programmable sealing temperature range: 150°C to 230°C (default 220°C).
  • Includes programmable low limit set point and operational temperature warnings for low or over limit as well as damaged thermocouple.
  • Programmable seal dwell time, seal rate, and seal pressure via a touchscreen interface.
  • Interchangeable parts for different-sized cups (7mL, 15mL, 25mL and 35mL).

Single Dose Packaging and Labeling Simplified

Medpak icon representing the FD pharma technologyMPI’s proprietary packaging materials conform to FDA regulations for use in direct food contact. The FD-Pharma® is designed for ease of operation, allowing line technicians to become proficient with minimal training. Equipped with a built-in scanner, this advanced machine ensures 100% verification of readable barcodes on unit dose packages. Additionally, our single-dose automatic liquid filling machine can package 35mL doses at rates of up to 35 per minute and follows all safety standards.

Decrease Costs

icon for MPI with red gear and arrowsThe FD-Pharma® helps decrease costs by generating labels on the machine during packaging, eliminating the expenses and waste of pre-printed label lidding. Its small footprint and affordable price point further reduce costs. Our liquid packaging machine offers quick changeovers with minimal cleaning required, resulting in a low cost per dose (CPD). Additionally, the FD-Pharma® has a low cost of ownership due to its extremely low maintenance costs for both operation and upkeep.

Adding the FD-Pharma® liquid packing machine to your production equipment portfolio allows for liquid cup packaging capabilities in clinical trials, small production, and validation runs, and full production mode, all in one machine.

Add-Ons

Barcode Verifier

The optional barcode verifier scans each package as it leaves the FD-Pharma® conveyor belt to ensure that it has a readable barcode. If an unreadable barcode is detected, the system will pause to allow the user to retry or remove the package from production.

Air Rinser

Assists in limiting any loose contaminate that may be present by targeting a short burst of air into the cup directing debris into collection netting prior to advancing and filling the next cup.

Die Cut Feature

MPI offers an optional die cut feature for the FD-Pharma® liquid packaging system. This separately powered module connects to the FD-Pharma® exit area and trims the lidding to the cup’s perimeter, leaving a tabbed section. It adds professional die cut labeling capability to liquid unit dose cup packaging, with a production high speed of up to 23 cups per minute.

Partner with The Industry Leader

maroon icon showing hands shakingPartnering with MPI and using our various products provides high efficiency due to our flexible solutions and user-friendly design, which cater to diverse packaging needs. Our advanced technology minimizes human error, ensuring patient safety across various markets. MPI’s efficient packaging solutions streamline the packaging process for liquid products, benefiting the pharmaceutical industry with compliant and precise packaging. Our customer service is dedicated to supporting our customers to implement and maintain their packaging machines and packaging products.

Our Drug Master File enables MPI to rapidly support customers’ compliance and filing needs within the pharmaceutical packaging industry as well as meet the production line needs of pharmaceutical drug manufacturers and contract drug manufacturing organizations (CDMOs) for FDA-compliant liquid cup packaging capabilities.

Material Specifications

Cups – single dose containers

  • High Density Polyethylene (HDPE).
  • Sizes: 15mL (2.0” Rim x 0.78” height), 25mL (2.0” Rim x 1.21” height), 35mL (2.0” Rim x 1.49” height).
  • Standard colors: Blue, Red, Yellow, and Amber; custom colors available (minimum purchase required).
  • Meets the requirements of the Food and Drug Administration regulation 21 CFR 177.1520 and USP UV light resistance (Stock colors: Red and Amer)
  • Class A

Lidding

  • Lidding Width: 2.125”.
  • Class A
  • Peelable sealant HDPE lidding and printable PET matte surface.
  • Constructed with LDPE and foil layers.
  • All lidding is produced following Good Manufacturing Practices and complies with Applicable FDA regulations for most food industry, beverage industry, and pharmaceutical industry products.

Machine Specifications

Size: 37″ L x 14″ W x 18″ H

Weight: 130 lbs.

Power: 115VAC, 500VA

Sealing: Temperature 220°C

Production Speed: Up to 35 cups per minute

Filling Volume:

  • 3mL (recommended minimum)
  • 35mL (recommended maximum to fill line)

Machine Format: Linear, conveyer, double index.

Packaging Format: Unit Dose Cup with non-die cut lidding.

Applications: A pumping system/tubing can be arranged to support a range of fluids of varying viscosities. The packaging method has been designed for oral medications; however, all possible applications have not been determined.

Die Cut Filling Equipment Module Specifications

Size: 22″W x 12″D x 24″H (Includes input and output chutes)

Weight: 40 lbs.

Power: 115VAC 50/60Hz, 50VA

Air: 100PSI, 10CFM; 60PSI working