FD-Pharma®

Overview How It Works Features Why Buy

FD-Pharma® Unit Dose Packaging System

MPI’s FD-Pharma® Unit Dose Packaging System with built-in printing and pumping system is an automated, barcoding packaging solution for unit dose oral liquid medication. FD-Pharma® offers precise liquid dosing, in a convenient unit dose cup. The FD-Pharma® has a small footprint and a small price point, with professional results! Adding the FD-Pharma® to your production equipment portfolio would add liquid cup packaging capability able to address clinical trials, small production and validation runs, and full production mode, all in one machine. The FD-Pharma® is a re-engineered version of our Fluidose® system which has been supplying institutional liquid unit dose packaging to hospital pharmacies worldwide for over 20 years.

Printing

  • Integrated label printing system with serialization and standard barcodes.
  • No pre-printed label stock is needed; prints on top of lid before filling.
  • 300 d.p.i. Thermal Transfer printer with full resin ribbon.
  • Includes Pak-Edge® UD Barcode Labeling Software.

Pumping

  • Two fully programmable linear drive stepper-controlled pumping stations.
  • Uses two 50mL autoclavable stainless-steel syringes for positive displacement.
  • Features 2 intake and 2 output pinch valves designed for 50 Dur silicone tubing (check valves optional).
  • Fully programmable draw rates, dispense rates, and dwell time via touchscreen interface.
  • Customizable syringe, tubing, and valve setup based on product requirements.

Sealing

  • Single linear drive sealing station with two seal platens.
  • Programmable sealing temperature range: 150°C to 230°C (default 220°C).
  • Includes programmable low limit set point and operational temperature warnings for low or over limit as well as damaged thermocouple.
  • Programmable seal dwell time, seal rate, and seal pressure via a touchscreen interface.
  • Interchangeable parts for different-sized cups (7mL, 15mL, 25mL, and 35mL).

Single Dose Packaging and Labeling Simplified

  • MPI’s proprietary packaging materials conform to FDA regulations for use in direct food contact.
  • The FD-Pharma® is designed for ease of operation, allowing line technicians to become proficient with minimal training.
  • Equipped with a built-in scanner, this advanced machine ensures 100% verification of readable barcodes on unit dose packages.
  • Packages 35mL doses at rates of up to 35 per minute and follows all safety standards.

Decrease Costs

  • Generates labels on the machine during packaging, eliminating the expenses and waste of pre-printed label lidding.
  • Small footprint and affordable price point further reduce costs.
  • Offers quick changeovers with minimal cleaning required, resulting in a low cost per dose (CPD).
  • Low cost of ownership due to extremely low maintenance costs for both operation and upkeep.
  • Adds liquid cup packaging capabilities in clinical trials, small production, validation runs, and full production mode.

Add-Ons

  • Barcode Verifier: Scans each package as it leaves the FD-Pharma® conveyor belt to ensure that it has a readable barcode. If an unreadable barcode is detected, the system pauses to allow the user to retry or remove the package.
  • Air Rinser: Uses a short burst of air into the cup, directing debris into collection netting before advancing and filling the next cup.
  • Die Cut Feature: Optional separately powered module that trims the lidding to the cup’s perimeter, leaving a tabbed section for professional die-cut labeling at speeds up to 23 cups per minute.

Material Specifications

Cups – Single Dose Containers

    • High-Density Polyethylene (HDPE).
    • Sizes: 15mL (2.0” Rim x 0.78” height), 25mL (2.0” Rim x 1.21” height), 35mL (2.0” Rim x 1.49” height).
    • Standard colors: Blue, Red, Yellow, and Amber; custom colors available (minimum purchase required).
    • Meets FDA regulation 21 CFR 177.1520 and USP UV light resistance (Stock colors: Red and Amber).

Lidding

    • Lidding Width: 2.125”.
    • Peelable sealant HDPE lidding and printable PET matte surface.
    • Constructed with LDPE and foil layers.
    • Complies with FDA regulations for food, beverage, and pharmaceutical industry products.

Machine Specifications

    • Size: 37″ L x 14″ W x 18″ H
    • Weight: 130 lbs.
    • Power: 115VAC, 500VA
    • Sealing Temperature: 220°C
    • Production Speed: Up to 35 cups per minute
    • Filling Volume:
      • 3mL (recommended minimum)
      • 35mL (recommended maximum to fill line)
    • Machine Format: Linear, conveyor, double index.
    • Packaging Format: Unit Dose Cup with non-die cut lidding.
    • Applications: A pumping system/tubing can be arranged to support a range of fluids of varying viscosities. While designed for oral medications, potential applications are broader.

Die Cut Filling Equipment Module Specifications

    • Size: 22″W x 12″D x 24″H (Includes input and output chutes)
    • Weight: 40 lbs.
    • Power: 115VAC 50/60Hz, 50VA
    • Air: 100PSI, 10CFM; 60PSI working

Partner with The Industry Leader

  • MPI’s advanced technology minimizes human error, ensuring patient safety across various markets.
  • Our efficient packaging solutions streamline the process for liquid products, benefiting the pharmaceutical industry with compliant and precise packaging.
  • Dedicated customer service to help implement and maintain packaging machines and products.

Regulatory Compliance and Industry Support

  • Our Drug Master File enables MPI to rapidly support customers’ compliance and filing needs within the pharmaceutical packaging industry.
  • Meets production line needs of pharmaceutical drug manufacturers and contract drug manufacturing organizations (CDMOs) for FDA-compliant liquid cup packaging.

Ready to Get Started?

Request a quote for your ideal medical packaging equipment today by clicking below and filling out our quote request form. We’re excited for the opportunity to assist you!

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