FD-Pharma® Unit Dose Packaging System
MPI’s FD-Pharma® Unit Dose Packaging System with built-in printing and pumping system is an automated, barcoding packaging solution for unit dose oral liquid medication. FD-Pharma® offers precise liquid dosing, in a convenient unit dose cup. The FD-Pharma® has a small footprint and a small price point, with professional results! Adding the FD-Pharma® to your production equipment portfolio would add liquid cup packaging capability able to address clinical trials, small production and validation runs, and full production mode, all in one machine. The FD-Pharma® is a re-engineered version of our Fluidose® system which has been supplying institutional liquid unit dose packaging to hospital pharmacies worldwide for over 20 years.
Key Benefits
- A complete proven solution which includes the packaging system, barcode labeling software and all required materials.
- The longevity that MPI’s UDCUP™ and packaging solutions have been in use.
- MPI’s proprietary packaging materials conform to FDA regulations for use in direct food contact.
- Labels are generated on the machine while packaging, eliminating the cost and waste associated with pre-printed label lidding.
- Small footprint, small price point.
- The FD-Pharma is easy to operate by line technicians with minimal training required to be proficient.
- Quick changeover with minimal cleaning required.
- Low cost per dose (CPD).
- Cost of ownership is very low with the FD-Pharma® due to very low maintenance costs for operating and maintaining the machine.
- Barcoding and serialization capabilities (when using Pak-EDGE® UD Barcode Labeling Software) are standard features.
- FD-Pharma® with its built-in scanner provides 100% verification of a readable barcode on the unit dose package.
- Package 35mL at rates up to 35 per minute.
Machine Features
Printing
- The FD Pharma® is integrated with a label printing system.
- Supports serialization.
- Supports standard barcodes and serialized barcoding.
- Does not use pre-printed label stock.
- Monochrome printing performed online prior to filling on top of lid.
- 300 d.p.i. Thermal Transfer printer.
- Full resin ribbon.
- Includes Pak-Edge® UD Barcode Labeling Software.
Pumping System
- Two individual fully programmable linear drive stepper-controlled pumping stations.
- Positive displacement; using two 50mL stainless steel syringes which are fully autoclavable.
- Pumping system operations with 2 intake and 2 output pinch valves designed for 50 Dur silicone tubing. Check valves can be used in place of pinch valves.
- Pump Controls – Pumping draw rates, dispense rates and dwell are fully programmable through touchscreen interface. Pumps can be individually calibrated.
- Tubing setup will vary based on product being packaged.
- Pumping setup (syringe, tubing and pinch valves) can be customized for specific requirements.
Sealing
- Single linear drive sealing station controls two seal platens.
- Seal Temperature Control Sealing temperature 220°C; programmable range 150°C to 230°C.
- Programmable low limit set point.
- Operational temperature warnings for low limit, over limit and broken or damaged thermocouple.
- Programmable seal dwell, seal rate and seal pressure are set through touchscreen interface.
- Change parts for 7mL, 15mL, 25mL and 35mL.
Cup Feeder
- Automated cup indexer.
- Includes two cup magazines.
- Holds up to 180 large or 300 medium or Small cups.
Interface
- Resistive touchscreen controls.
Tooling
- Minimal tooling required.
Sensors and Safety
- Door switch prevents machine from operation when door is opened.
- Lidding out sensor.
- Cup Drop Sensor – Detects that a cup has dropped from the cup feeder.
- Cup In Place – Detects that a cup is in place prior to filling.
Convenience
- Minimal maintenance.
- Single operator.
- Open design so users can easily access operational areas of the system.
Options
Barcode Verifier
- The optional barcode verifier scans each package as it leaves the FD-Pharma® conveyor belt to assure that it has a readable barcode. If an unreadable barcode is detected, the system will pause to allow the user to retry or remove the package from production.
Air Rinser
- Assists in limiting any loose contaminate that may be present by targeting a short burst of air into the cup directing debris into collection netting prior to the advancing and filling the next cup.
Die Cut Feature
- MPI offers the option to add a die cut feature to the FD-Pharma® liquid packaging system. The die cut module is a separately powered device connected to the exit area of the FD-Pharma™ and interfaces with the FD-Pharma® during operation. The external device trims the lidding to the perimeter of the cup leaving one tabbed section. It is the ideal tool to add a professional die cut labeling capability to liquid unit dose cup packaging. Production speed is up to 23 cups per minute when using the die cut option.
Material Specifications
Cups
- High Density Polyethylene (HDPE).
- 15mL: 2.0” Rim x 0.78” height.
- 25mL: 2.0” Rim x 1.21” height.
- 35mL: 2.0” Rim x 1.49” height.
- Standard colors include: Blue, Red, Yellow and Amber.
- Custom colors available, minimum purchase required.
- Meets the requirements of the Food and Drug Administration regulation 21 CFR 177.1520.
- Meets USP UV light resistance (Stock colors: Red and Amber).
- Class A.
Lidding
- Lidding Width: 2.125”.
- Class A.
- Peelable sealant HDPE lidding.
- Printable PET matte surface.
- Constructed with LDPE and foil layers.
- All lidding is produced in accordance with Good Manufacturing Practices and complies with Applicable FDA regulations for most food, beverage and pharmaceutical products.
Machine Specifications
Size
- 37″ L x 14″ W x 18″ H
Weight
- 130 lbs.
Power
- 115VAC, 500VA
Sealing
- Temperature 220°C
Production Speed
- Up to 35 cups per minute
Nominal Capacities
- 3mL (recommended minimum)
- 35mL (recommended maximum to fill line)
Machine Format
- Linear, conveyer, double index.
Packaging Format
- Unit Dose Cup with non-die cut lidding.
Applications
- Pumping system/tubing can be arranged to support a range of fluids of varying viscosities.
- System has been designed for oral medications, however all possible applications have not been determined; providing samples for review will aid in this determination.
Die Cut Module Specifications
Size
- 22″W x 12″D x 24″H (Includes input and output chutes)
Weight
- 40 lbs.
Power
- 115VAC 50/60Hz, 50VA
Air
- 100PSI, 10CFM; 60PSI working