Auto-Print for Oral Solid Medications

Automated Packaging Process

The Auto-Print™ unit dose packaging system operates as a complete pharmaceutical packaging solution that transforms bulk tablets and capsules into individually sealed unit dose containers. This advanced technology pouch packaging machine is designed to support accurate dosing and proper sealing, helping prevent cross-contamination and supporting the “5 rights” of medication administration. The machine delivers exceptional production capacity with up to 60 packages per minute.

Step-by-Step Operation:

1. Medication Loading: Load bulk pills into the appropriate capsule or tablet feed disk
2. Automated Dispensing: High-speed dispensing system delivers individual single-dose packages 
3. Sealed Design: Low-seal temperature creates tamper-proof seals that protect each unit dose container from contamination, moisture, and light.
4. Label Printing: Medication information, expiration dates, and barcodes are printed directly on packages
5. Optional Verification Device: Add-on component to verify barcode readability in real time

Advanced Technology Components

Precision Engineering:

• Supports GMP requirements and pharmaceutical industry safety standards
• CE certification ensures international compliance for pharmaceutical packaging operations
• Integrated tablet counter ensures accurate dispensing of medication, pills, and dietary supplements
• High-speed production capacity (60 packages per minute) greatly reduces manual processes

Automated Systems:

• Direct thermal printer (300 dpi) eliminates transfer ribbons and reduces maintenance
• Lightweight design (65 lbs.) with compact footprint (36″ L x 15″ W x 14″ H) fits any production line
• Pak-EDGE® software provides inventory control, stock level maintenance, and medication management capabilities

Decrease Costs & Increase Production Line Efficiency

• Packaging bulk medication into unit doses is more cost-effective than pre-packaged or 3rd party repackaged pharmaceutical products
• Requires less time than manual packaging, allowing pharmacy staff to focus on other tasks while the machine handles the packing process
• Minimal space requirements (4′-5′) and standard electrical (two 120V outlets)

Material Compatibility & Flexibility

Versatile Packaging Options:

• Handles various tablet and capsule sizes with a variable length package option (VLO)
• Optional integration with First Databank drug product data, imprints, and images database, reducing manual entry
• All linear and 2D barcode support for comprehensive labeling functionality

MPI Exclusive Materials:

• Auto-Print SUPERTHERM® thermal paper for smudge-free, fade-resistant printing
• Auto-Print SUPERCEL® film with six color-coding options
• Auto-Print SUPERFOIL® suitable for medications highly sensitive to moisture and light

Quality Control & Compliance

Reduce Errors:

• Barcode Verifier Option: Ensures barcode scanability at bedside, supporting patient safety and accurate dosing 
• Tall-Man Lettering: Reduces “look-alike, sound-alike” errors
• Colored Materials: Six Auto-Print SUPERCEL® colors for coding of expiration dates or controlled medications
• Product Recall Management: Pak-EDGE® software enables easy tracking of medication for removal if needed

Regulatory Compliance:

• FDA-registered materials meet USP Class A and Class B standards and safety standards
• GMP requirements compliance for pharmaceutical packaging operations
• One-year beyond-use date (BUD) certification with year warranty coverage
• Serialization feature is standard and in compliance with Drug Supply Chain Security Act (DSCSA)

Safety Features:

• Tamper-evident single-dose packaging ensures medication integrity
• Heat sealing technology (200°F) maintains no degradation to medication during the packaging process
• CE, NRTL (MET) US, C certified with safety reverse switch, protective guard, and circuit breakers

Technical Specifications

• Power: 115 VAC 60 Hz, 320 VA or 230 VAC 50 Hz, 320 VA
• Hardware Requirements: Windows® 10+, 10 GB hard drive, 8 GB RAM, USB ports, printer, Internet access
• Material Requirements: MPI-authorized disposable materials required
• Space Requirements: Countertop height: 28″-36″; clearance: 18″-24″; minimum depth: 18″
• Delivery Time: Contact for current delivery time and sale service options

Pak-EDGE® UD Barcode Labeling Software

• Exclusive MPI software for unit dose packaging systems
• Windows®-based with optional First Databank access
• Accommodates all linear, 2D, and GS1 barcodes for complete labeling functionality
• Unlimited barcode configurations including product NDC code, expiration date, and date packaged

Operational Efficiency Benefits

Cost Reduction:

• Greatly reduces manual packaging operations 
• Reduces delivery time through high-speed automation
• Lower cost per dose compared to pre-packaged or outsourced pharmaceutical products
• Years of experience in pharmaceutical packaging ensures reliable equipment

Workflow Integration:

• Barcode compatibility with existing hospital pharmacy systems
• Packaging machine design adapts to existing pharmacy workflows 
• Free technical support throughout equipment lifecycle
• Year warranty coverage provides peace of mind for pharmacy investments

Enhanced Patient Safety

Error Prevention:

• Barcode scanning verification prevents wrong medication selection
• Tall-Man lettering reduces “look-alike, sound-alike” medication errors
• Color-coded materials help identify controlled substances and expiration dates
• Individual unit doses improve dosing and administration accuracy over bulk tablet dispensing

Compliance Support:

• Automated documentation supports regulatory reporting requirements and safety standards
• Quality control systems ensure consistent packaging process standards
• Labeling machine integration provides medication management tracking assistance
• Advanced technology supports healthcare facility accreditation requirements

Scalable Production Solutions

Volume Flexibility:

• Packing process handles both low and high-volume packaging needs
• Adapts to varying daily packaging and labeling production requirements
• Optional MediDose® blister label printing to keep repackaging operations centralized on a single software 
• PakEdge software supports scalability to liquid repackaging and auxiliary medication labeling with additional equipment. 

Future-Ready Technology:

• Regular software updates to keep up with changing regulatory standards and customer requests.
• Flexibility and ease of use provide years of reliable equipment that can manage changes in formulary and staffing.

Equipment & Installation

Q: What space requirements does the unit dose packaging machine have? A: The Auto-Print™ unit dose packaging machine requires a sturdy countertop 28-36 inches high with 18-inch depth and 4-5 feet of length. The equipment needs two 120V outlets and clearance of 18-24 inches above the counter. This compact design fits most existing hospital pharmacy and healthcare facility production environments, with no need to purchase custom tables or workstations.

Q: What production capacity can I expect from the packaging system? A: The standard packaging machine produces up to 60 packages per minute, while the AutoPrint Plus model can reach 90 packages per minute. This high-speed production capacity eliminates manual packaging process bottlenecks and significantly improves pharmaceutical packaging efficiency.

Q: Does the machine meet GMP requirements for pharmaceutical manufacturing? A: Absolutely. Our products are consistently produced and controlled according to quality and safety standards. All materials are compliant with FDA regulations and meet USP standards for pharmaceutical packaging. Our quality control systems support regulatory inspections and documentation requirements.

Q: Can the machine package both tablets and liquid products? A: The Auto-Print™ specializes in oral solid medication including tablets and capsules. For liquid product packaging, MPI offers separate filling machine solutions like the Fluidose system. Our main product line covers both solid and liquid pharmaceutical packaging needs.

Q: What materials does the packaging process require? A: The unit dose packaging machine uses MPI-certified consumable materials including SUPERTHERM® thermal paper, SUPERCEL® film, and SUPERFOIL® for moisture-sensitive medication. These materials meet industry safety standards and FDA requirements for pharmaceutical packaging.

Q: How does unit dose packaging improve patient safety? A: Unit dose packaging delivers each medication in a sealed, individually labeled dose container that reduces the risk of cross contamination, dosing errors, and misidentification. Clear expiration date labeling and barcode verification at the bedside support medication adherence and help healthcare facilities meet patient safety goals.